Background:
Indonesia, as a key industrial market in Southeast Asia, has seen rapid growth in sectors such as chemicals, oil, and natural gas. As a result, the need for safe and compliant gas cylinder storage has become increasingly urgent. Gas cylinder storage has always been a challenge for local businesses, especially when it comes to LPG (Liquefied Petroleum Gas) and compressed gas storage. Due to the hazardous nature of these cylinders and the high storage requirements, safe and regulated storage facilities have become a core demand in the industry. Ensuring both compliance with strict safety regulations and improving storage management efficiency is a problem many companies need to solve.
Problem:
At a large energy company in Indonesia, gas cylinder storage safety and compliance had always been a critical issue. The company faced the following challenges with its existing storage methods:
Non-compliance with Safety Standards: Although the company had storage equipment, it lacked specialized classification and safety measures for the gas cylinders, which led to potential safety incidents due to improper storage.
Disorganized Cylinder Management: Due to the diverse types of gas cylinders and the unregulated storage environment, there were frequent issues with cylinders being improperly stored or misused, which increased operational risks.
Non-compliance with Local Safety Regulations: According to Indonesia’s safety regulations, LPG and compressed gas storage requires strict adherence to fire safety requirements and compliance standards. The existing storage facilities could not meet NFPA 58, OSHA 1910.110, and other international safety standards, which posed significant compliance challenges.
Action:
To help the client solve these issues, SSL provided a customized solution using gas cylinder storage cages. These solutions not only met the client's requirements for safe and efficient gas cylinder storage but also ensured compliance with local and international safety regulations.
Product Selection and Customization:
The client chose several models of SSL gas cylinder storage cages, including:
SSH004: A compact unit for storing 4 cylinders, suitable for small space storage.
SSH008: A horizontal storage unit for 8 LPG cylinders, ideal for easy classification and management.
SSV009: A vertical storage solution for 9 compressed gas cylinders, maximizing space efficiency.
SSV018: A larger storage unit capable of holding 18 cylinders, designed for high-capacity gas cylinder storage.
Each gas cylinder storage cage was equipped with anti-theft mesh structures and fire warning labels, ensuring safety when accessing and storing cylinders. Additionally, all cages featured high-visibility warning signs clearly marked "Danger: Flammable Materials," effectively alerting workers to potential hazards.
Compliance with International Standards:
All gas cylinder storage cages met NFPA 58 (LPG storage standards) and OSHA 1910.110 (compressed gas storage standards), as well as other stringent international safety regulations. SSL's product design fully considered fire prevention, anti-theft measures, and ease of access, ensuring compliance with local fire safety regulations and international standards, thus protecting the client from potential legal risks.
On-site Installation and Training:
SSL not only provided the gas cylinder storage cages but also offered on-site installation and training services. The professional technical team assisted the client with proper installation and provided training on how to safely use and maintain the gas storage facilities. This ensured the system's long-term, stable operation and minimized safety risks caused by improper handling.
Results:
After the implementation of SSL gas cylinder storage cages, the client achieved significant improvements in the following areas:
Enhanced Gas Cylinder Storage Safety:
After installing SSL gas cylinder storage cages, the storage environment greatly improved. All cylinders were safely categorized and stored, preventing misuse and improper storage. Each cage featured anti-theft mesh structures, effectively preventing unauthorized access and increasing safety.
Compliance with International Safety Standards:
The client's gas cylinder storage facilities fully complied with NFPA 58 and OSHA 1910.110 international safety standards. This upgrade ensured the client adhered to local regulations, avoided potential fines, and eliminated the risk of legal issues related to non-compliance, guaranteeing the company's overall compliance.
Improved Operational Efficiency and Management:
The client’s gas cylinder management system significantly improved. The clear classification and labeling of cylinders made it easier for workers to manage and access the cylinders. Additionally, the regular training and guidance on safe operation reduced the risk of safety incidents caused by improper handling.
Reduced Safety Incident Risk:
Since the installation of the gas cylinder storage cages, no safety incidents related to gas cylinder storage have occurred. By improving storage organization and safety, the company avoided potential fires, leaks, and other safety incidents, greatly reducing the risk of accidents.
Conclusion:
Through collaboration with SSL, the energy company in Indonesia not only solved its gas cylinder storage safety issues but also improved the overall efficiency and compliance of its operations. SSL's gas cylinder storage cages helped the client meet both international and local safety regulations, providing a compliant, safe, and efficient storage solution. Moving forward, SSL will continue to offer customized safety storage solutions for more companies, helping clients achieve higher levels of safety and operational optimization.
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